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Uni Stuff => General University Discussion and Queries => The University Journey Journal => Topic started by: jamonwindeyer on January 22, 2018, 11:14:55 am

Title: Jamon Being an Adult
Post by: jamonwindeyer on January 22, 2018, 11:14:55 am
Hey all! As of this morning, I've started an internship at an Engineering company, working in Control Systems, Power Distribution... All sorts of stuff!

At the end of this internship (6 months from now) I'll need to do a presentation on my experiences and projects, so I need to document them. What better way than in a journal ;) I'll also be living out of home (except weekends) for the first time, so I figure this can act as a double whammy journal of extreme adultness.

Tune in here every day/couple of days/week (?) for updates on what I'm up to! It might be useful for someone considering Electrical Engineering to get an insight into the profession, or just for procrastination purposes for anyone. Whatever reason you are reading, welcome ;D

I'll probably have to keep specifics about projects confidential, but you'll get the gist :)
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on January 22, 2018, 09:17:25 pm
Week 1, Day 1

So after driving up to Newcastle to my new digs last night, I woke up super early to get to work early and be the eager intern that everyone hates in movies. Bit of an anticlimax, not much work to be done because still setting up my credentials!

I did do some looking into some PoE (Power over Ethernet) stuff though. Basically, because ethernet uses differential signalling to decode data, you can stick a power signal on top of it using an injector without harming the data, thus sticking power and data into a single cable. Nifty! But, there are different types of PoE, and they don't necessarily play nicely with one another. I was looking into converters to try and make things actually want to talk to each other.

On the apartment front, I'm adjusting to the ... Emptiness. I don't even mind the cooking and cleaning for myself, it's just weird not having family or a partner to come home to and chat with. I think it will be weird for a while  :-[ but I like my place! Cool little furnished studio - Nice new backdrop for future AN snaps ;) they even gave me linen and cutlery and pegs and stuff - Still managed to spend $100 on groceries tonight though  ::)

Title: Re: Jamon Being an Adult
Post by: Yertle the Turtle on January 22, 2018, 09:37:37 pm
Shouldn't you call it "Jamon Adulting" or something like that? Something absolutely without sense, since this seems to be the fashion. (And I'm not talking about people on AN; we're sensible laddies!) :P

Look forward to reading this though, should be interesting, particularly since I'm looking at doing Engineering in uni. Good luck!
Title: Re: Jamon Being an Adult
Post by: blasonduo on January 22, 2018, 09:58:36 pm
your new apartment sounds awesome!!

...
...
...

house tour by any chance?  :P
Title: Re: Jamon Being an Adult
Post by: AngelWings on January 22, 2018, 09:59:03 pm
Shouldn't you call it "Jamon Adulting" or something like that? Something absolutely without sense, since this seems to be the fashion.
The first rule of being an adult and acting like one is not using 'adulting' as a genuine verb. ;)
Title: Re: Jamon Being an Adult
Post by: K888 on January 22, 2018, 10:15:49 pm
Quote from: jamonwindeyer
Still managed to spend $100 on groceries tonight though
Tips for grocery shopping: always go on a full stomach and make a list of the exact things you need (and don't stop to look at stuff and say...ohhh I could do with that).
Also going to the greengrocers to buy fruit & veggies can often end up being cheaper than at the supermarket!

Being an adult is unfortunately expensive.
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on January 22, 2018, 10:33:54 pm
Tips for grocery shopping: always go on a full stomach and make a list of the exact things you need (and don't stop to look at stuff and say...ohhh I could do with that).
Also going to the greengrocers to buy fruit & veggies can often end up being cheaper than at the supermarket!

Being an adult is unfortunately expensive.


Thanks for the tips! I'm pretty sure this was a one off as I needed to buy, like, olive oil. And coffee. And like 20 microwaveable cups of brown rice. Stockpiled on heaps of stuff ;D

Might try and go elsewhere for fruit and veggies, good call :)

house tour by any chance?  :P

I could encapsulate its entirety with a single photo - Will try to do so tomorrow ;D
Title: Re: Jamon Being an Adult
Post by: Calebark on January 22, 2018, 10:39:09 pm
Still managed to spend $100 on groceries tonight though  ::)

Just going to add onto Kate's advice with groceries: buying spices and legumes are typically cheaper at your local Indian grocery store! And as you mentioned, going elsewhere for fruit and veggies is good -- there should be heaps of markets around

oh, just one small tip I need to say. Don't use olive oil to cook at a high temperature. It's a bad mistake I once made and regretted after too much smoke and a funny taste

Title: Re: Jamon Being an Adult
Post by: EEEEEEP on January 22, 2018, 10:44:15 pm
Thanks for the tips! I'm pretty sure this was a one off as I needed to buy, like, olive oil. And coffee. And like 20 microwaveable cups of brown rice. Stockpiled on heaps of stuff ;D

Might try and go elsewhere for fruit and veggies, good call :)

I could encapsulate its entirety with a single photo - Will try to do so tomorrow ;D
Ah jamon :P

Do you have a costco around ? THat'll save you heaps.
Title: Re: Jamon Being an Adult
Post by: brenden on January 22, 2018, 10:46:36 pm
Tips for grocery shopping: always go on a full stomach
hugely underrated tip that me and my enormous stomach learned the hard way
Title: Re: Jamon Being an Adult
Post by: Yertle the Turtle on January 22, 2018, 10:59:58 pm
hugely underrated tip that me and my enormous stomach learned the hard way
You and your enormous stomach and less enormous wallet?? :P
Title: Re: Jamon Being an Adult
Post by: brenden on January 22, 2018, 11:00:44 pm
You and your enormous stomach and less enormous wallet?? :P
Well I could certainly eat my wallet many times over with enough garlic and chilli sauce.
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on January 23, 2018, 12:58:15 pm
Well I could certainly eat my wallet many times over with enough garlic and chilli sauce.

WSP = Wallet Snack Pack? :)
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on January 23, 2018, 06:24:44 pm
Week 1, Day 2

Much more interesting day at work today.

- Some admin stuff, recording serial numbers and such.
- I was given a folder full of probably hundreds of design documents, and asked to find out whether our specifications/requirements precluded us from using a specific design technique. I forgot how much paperwork there was in Engineering... Ahaha :P
- Spent the afternoon configuring ethernet switches (basically, just a 'hub' for data on a computer network, it sends and receives info from other devices, I needed to make sure their IP addresses were correct and that they were behaving in the way our design needed).

You know you're an electrical engineer when this phrase pops up:

"Now those pins are connected to mains supply. Don't touch them. You'll die."



My apartment, as promised. Excuse the mess on the table - I've just unboxed a pocket modem to tide me over until my NBN is connected ;D I took the photo from a little set of stairs that leads up to a half floor with a bedroom!

(https://i.imgur.com/Zlypt3s.jpg)
Title: Re: Jamon Being an Adult
Post by: EEEEEEP on January 23, 2018, 06:38:54 pm
Week 1, Day 2

Much more interesting day at work today.

- Some admin stuff, recording serial numbers and such.
- I was given a folder full of probably hundreds of design documents, and asked to find out whether our specifications/requirements precluded us from using a specific design technique. I forgot how much paperwork there was in Engineering... Ahaha :P
- Spent the afternoon configuring ethernet switches (basically, just a 'hub' for data on a computer network, it sends and receives info from other devices, I needed to make sure their IP addresses were correct and that they were behaving in the way our design needed).

Not sure if engineer or Networking intern.

What you're doing is kinda similar to what I sometimes do at work hahah!
(messing with terminals, putty, CISCO switches, configuring devices etc ) :P
Title: Re: Jamon Being an Adult
Post by: Joseph41 on January 25, 2018, 02:54:26 pm
Apartment looks pretty cool! Where's the balcony?
Title: Re: Jamon Being an Adult
Post by: K888 on January 25, 2018, 04:21:58 pm
Apartment looks pretty cool! Where's the balcony?
I reckon it'd be outside somewhere
Title: Re: Jamon Being an Adult
Post by: Joseph41 on January 25, 2018, 04:23:39 pm
I reckon it'd be outside somewhere

This was very humorous, K888.
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on January 25, 2018, 08:57:00 pm
Apartment looks pretty cool! Where's the balcony?

Through the door in the centre of that photo ;D #balconyupdates2018


Week 1, Day 3-4

A good couple of days!

- Did some configuring of some ethernet radios. Basically what we're doing is adding automation capabilities to big cranes that dump metal in a factory, and those cranes need to be able to rotate and move freely. No wires coming off them to our comms on the floor - So, we use radios. Noice. Ended up being a huge thing because I still don't have admin privileges on my laptop and this made it difficult to change the IP address so I could work with the radios in the first place - But fun.
- Did some work in AutoCad doing some electrical drawings. Now I've had experience with AutoCad, but very very little and a long time ago. My manager was great and taught me lots on how to do better drawings more quickly - Faaaar better with the software now than I was this morning. To any budding engineers out there, learn CAD - Super important and a skill I've neglected to this point  :P

Back home now for Australia Day long weekend! Catch y'all next week :)
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on February 02, 2018, 09:20:32 pm
Week 2

The start of this week was absolutely rotten, as I got floored by what was either the worst stomach virus ever, or food poisoning. A bunch of my partner's family got sick at the same time and we ate together on Saturday, so I'm guessing the latter.

On Wednesday, I went with my supervisor to see a client who wanted some electrical design work done. Inspected their project, came up with some concepts, and I did a preliminary drawing for them in the afternoon. Was cool to work on something that actually ended up in front of a client :)

My last two days I focused on configuring some RFID tags. Essentially, we're working on a project that has a bunch of cranes moving along lines, and we want to track their position. To do this, we're attaching an RFID reader to each crane, then attaching RFID tags all along the line. The reader picks up the tags and knows whereabouts it is - Lovely.

Only, we have 140 tags per line. And six lines. Guess who's configuring all 840 tags? This guy.

I mean, someone has to do it and I'm literally not angsty about it at all, but it's very monotonous. Sit the tag on the reader, enter tis identifier, upload the config and label it with a permanent marker - About a 30 second process, a minute once you add my pedantic checks at regular intervals to make sure everything is working. Repeated eight hundred and forty times.

I did about five hundred today alone - Funsies ;)
Title: Re: Jamon Being an Adult
Post by: brenden on February 02, 2018, 10:35:25 pm
Week 2
 a minute once you add my pedantic checks at regular intervals to make sure everything is working.
LeBron
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on February 11, 2018, 11:16:12 pm
Week 3

Me: Hey boss, did you want me to do any more work on that design for that client from last week?

Boss: Yes actually, could you do it for me?

Me: Yeah absolutely, what did you need me to do?

Boss: It. Can you do the whole design for me?

Me: ....

So yeah, was an interesting week! Have never designed anything even remotely to the scale of what this design was - Like, he essentially asked a six year old to paint the Mona Lisa. Whether it was to keep me from asking for more work for a while or to give me a chance to expose myself to new stuff in the quickest possible way, don't really mind, because it's really cool! Learning as I go and asking what are probably really obvious questions to anyone who has done it before, but learning loads!

So far I've sketched out some basic block diagrams and made a list of the cables that we'll need and exactly where they need to run between. This week will be spent figuring out exactly how to wire in each piece of equipment, figuring out how much power we'll need to run the thing, and figuring out what circuit breakers and other safety devices we'll need to keep everyone happy and safe. This last bit I've learnt literally nothing about at university (common theme) so will definitely be getting loads of help :)



Was meant to post this earlier but spent the entire weekend with my partner and family and didn't get the chance.

Currently driving back to Sydney every weekend - I sort of told myself I'd start staying weekends once I got into a rhythm, but honestly, I just don't see it happening. Going from seeing my partner every other day (well, almost every day for the last few months actually) to only on weekends is a serious adjustment, as is not being at the family home 5/7 nights. Don't know if I could do a fortnight :(
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on February 19, 2018, 10:55:50 pm
Week 4

Kept pressing on with the aforementioned design all through the week! Essentially still figuring out what I'm doing as I'm doing it, but I'm learning a heap about stuff that I've just never touched before, which is fantastic.

Think what I've taken away from this week more than anything is the huge number of requirements for a design to be "up to standard." Further, just how much trouble those rules can cause. So for example, there is a rule in the Australian wiring guidelines that you need 600mm of clearance in all directions around a switchboard. This design we're doing is in a really confined space, and so my main issue isn't with figuring out what goes where - It's figuring out if we can even have a cabinet wide enough to fit the PLC (Programmable Logic Controller) and the modules we need to make the thing tick, and still keep clearance. The wider the panel the further out the door reaches from the wall, and so to make it wider you need to make it thinner, and... Yurk.

Anyway, I think we'll just squeeze it in. This is probably going to be a really boring journal for a few weeks because this design will take a while - But I'll try and pick cool little parts of it to share ;D



In terms of home life, finally got on the NBN. Huzzah. Gotten into a nice routine of grocery shopping on Mondays, so far so good on sticking to my $50 budget without resorting to a diet of instant noodles! Went for a run, only a few kilometres (I'll say I stopped because family called, but I won't say I wasn't happy to be interrupted ;)), will try and go a few times this week!! I think I'm, 'settled,' so to speak ;D
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on February 26, 2018, 10:33:06 pm
Week 5

More designing this week! Feeling really confident with how everything is working and just slowly chugging along with things - I might try and post some images of the more generic drawings at some point ;D

I think my big takeaway from this week was backing myself more. As I was working on the layout of the new panel for our design this week, it was pretty obvious that we weren't going to have the room for all our equipment, while still maintaining the clearances required by the Australian wiring rules. As I'm investigating, I say to myself:

We could stick two smaller panels together to increase the available area without making the door swing larger.

I shoot myself down, because if that was something we could do, surely someone would have come up with it. Lieu and behold, chatting about the design, my supervisor says, "Well, can we get two smaller panels and stick them together?"

Not the first time either, there's been other times on this placement when I've come up with something, called it wrong, then it ended up being right. Really need to trust myself more and just put these ideas out there in the future :)



Two 4-5km runs this week, my Mum and brother came and visited for a night from Sydney which was awesome! I mean, I'd seen them on the weekend, but nice to see them throughout the week like I used to. Apparently my new suburb reminds mum very much of Newtown. Homemade Spag Bowl for dinner was a highlight ;)
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on February 26, 2018, 10:38:08 pm
Week 6, Day 1

Bit of a rotten start to the week. Like, not actually - Good day at work, feeling good, etc. But:

1- Stuffed up my file names and ended up overwriting one of my drawings. Couple of hours work, goneskies. At least I've got somewhere to start in the morning.

2- NBN connection down. Went to Officeworks and swapped the modem because I thought based on troubleshooting that it was faulty, but new modem is the same issue. I'm thinking I know what happened. So last night when I got here and the internet was down, I tried adjusting the connection configuration to fix it. I reckon I've screwed that up, and NBN has locked my port.

Top it all off, my 4G Modem that I have as backup? Left that in Sydney. Chewing through my hotspot data atm :(
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on March 06, 2018, 10:33:10 pm
Week 6, Day 2-5

Will start my recount of the rest of this week with my NBN fable. NBN appointment booked for Thursday, coming 8am-12pm. Take morning off work (thank goodness work is flexible). NBN technician arrives at 11:50am (come oooon), do some investigating, find out the reason that I've had no internet for the week is that the bloody technician who installed the new lift phone last Friday unplugged my bloody internet cable. So while I had a signal, it was from the phone in the lift. Thank goodness no one needed it - Maybe my modem would have rung? Ahaha ;)

Still chugging along with the same design - Sent it to the client for first review on Friday afternoon so we'll wait and see what they think! My supervisor is impressed with my work, which is excellent. Still learning loads as I go, my supervisor is great for taking even a simple question and turning it into a little mini lesson on the topic. Takes the time to explain typical techniques for addressing Problem X, even if he knows that we need to do something a little different - Purely for my benefit. Really, really cool.

As an additional crazy coincidence, a graduate started work with us this week, and they were from UNSW! What's more, they were my lab demo in my very first ELEC subject (pretty sure, was definitely one of the first ones)! Craaaaaazy.
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on March 11, 2018, 11:53:44 pm
Week 7

Not much to report this week to be honest! Chugged away at the design a little bit more - After a review with my supervisor he's set me the target to be finished by Friday next week (this week, as I'm writing). I think this will be tough, but manageable. We're pretty much down to checks at this point, and...

Breaking news - We're actually going to be using a formula at work. Shock. Awe. Horror. Legit the first time I've done a calculation in what is now an aggregate total of 5 months work experience.

But yeah, calculating whether our panel is physically able to dissipate enough heat to keep our electronic components operating at an acceptable temperature. Have done a layout to check that our PLC, terminals, relays and circuit breakers fit in our control panel (very tight squeeze), need to do the same for the distribution panel. As a side note, far out, the rules for panels that have 415V in them are pretty intense. Opening the door needs to cut the power, and even with that, nothing live can be visible or touchable by an operator. Covers on all screws, everything behind guards. Yikes.

Likely to be a busy but exciting week - Have enjoyed working on this project, and would happily work on it longer, but excited to move on to the next thing :)

Managed to get another two runs in this week, as well as some mini-circuit stuff at home when it was raining. Going to aim for three runs this week since I've got no family catch ups or anything to steal an afternoon away. Also getting really good on the grocery bill, this week was only $40!! ;D
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on March 30, 2018, 11:32:58 am
Weeks 8-10

I've been slack lately! Thought I'd do a big update to celebrate the long weekend ;)

The last three weeks have been intense. In the last update at the end of Week 7 the plan was to finish at the end of Week 8 - I actually got there! Pushed hard and got it to the stage where the client could come in and review it. It was an interesting experience working through the design, because I needed to articulate the key points of it to various people of various technical backgrounds. I think that I need to improve in how I adapt my language to discuss it with different people, to suit their level of knowledge. I'll keep getting better here, as I'm also helping my boss write a set of instructions for an operator to be able to use and maintain our design.

So that review happened in Week 9 (last week), and the client was happy with the direction we had taken and the choices we had made. A few edits, nothing major - This week was mostly spent tidying up the drawings. We did a review towards the end and figured out that we need to change how one of the cabinets is arranged. This sounds like a small change, but it means changes to every drawing to match new wire numbers and codes and stuff. This is what I've figured out really quick - Seemingly small changes can pack a lot of work behind them. On the plus side, this has got me asking way more questions and clarifying things more often, which was a goal of mine heading into the placement. Basically, if I don't ask and I push on with something that isn't quite there, I can literally waste a whole day of work. So I'm being very careful to clarify proactively rather than retroactively.

So, Week 11 will be polishing, Week 12 will be finalising and approving - Then hopefully done! That will mark the halfway point for my placement, and I'm keen to move on to the next thing. Crazy to think I've spent like 300 hours on this design - Literally mind bending.
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 10, 2018, 07:28:16 pm
Week 11

DESIGN IS DONE!

Spent this week putting the final touches on the drawings and doing some accompanying documentation. Weeeeeew. Feeling so accomplished looking back at all the work I've put into this and really proud of the finished product!!

I've attached some little screen grabs of the drawings, to maybe put it into context. I promise I haven't been colouring in for three months ;) there ended up being about 60 in total!

Really appropriate that this will wrap up at the halfway point of the placement, excited to move on to something new over the coming weeks :)

This first image shows the layout (to scale) of the main panel with a heap of circuit breakers and switches in it, as well as terminals for wires. The shaded sections are ducts for cables to run between everything, then out of the panel at the bottom.
 
(https://i.imgur.com/zPGjQ3U.png)

This is the termination diagram for one of the terminal strips, showing a cable coming in and how the individual wires in that cable need to connect. Picture one of those at each end of like 100 cables - Eep.

(https://i.imgur.com/LWNiGCo.png)

And this last one is the schematic for electrical connections a few of the instruments in the plant :)

(https://i.imgur.com/o8s2KBM.png)
Title: Re: Jamon Being an Adult
Post by: owidjaja on April 10, 2018, 08:09:54 pm
DESIGN IS DONE!

Spent this week putting the final touches on the drawings and doing some accompanying documentation. Weeeeeew. Feeling so accomplished looking back at all the work I've put into this and really proud of the finished product!!

Ooh all these diagrams look fancy and I don't even know what it is lol (I looked at one of these diagrams for a construction site and I was so lost what the diagram was trying to say lmao). What exactly are you using to design these documentations?
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 10, 2018, 08:50:39 pm
Ooh all these diagrams look fancy and I don't even know what it is lol (I looked at one of these diagrams for a construction site and I was so lost what the diagram was trying to say lmao). What exactly are you using to design these documentations?

Neither did I three months ago ;) It's a program called AutoCAD - Engineers use a lot of CAD (Computer Assisted Design) software. It's a broad range of tools that help you do things like produce technical diagrams, run simulations, and create to scale 3D models ;D

CAD is to engineers what Adobe is to film makers, photographers and designers ;D

Edit: You can download AutoCAD for free if you are a student and feel like mucking around with it!

Title: Re: Jamon Being an Adult
Post by: owidjaja on April 10, 2018, 08:54:42 pm
Neither did I three months ago ;) It's a program called AutoCAD - Engineers use a lot of CAD (Computer Assisted Design) software. It's a broad range of tools that help you do things like produce technical diagrams, run simulations, and create to scale 3D models ;D

CAD is to engineers what Adobe is to film makers, photographers and designers ;D

Edit: You can download AutoCAD for free if you are a student and feel like mucking around with it!
Ooh looks like I found something to waste my time on in the holidays ;)

Is it compatible with IOS system?
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 10, 2018, 08:58:14 pm
Ooh looks like I found something to waste my time on in the holidays ;)

Is it compatible with IOS system?

Aha you can get CAD stuff on iPads, yes!! And it's a good way to muck around with it ;D otherwise you can get it for free on Windows or Mac, here! :)
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 14, 2018, 12:05:13 am
Week 12

Halfway through the internship! Gone crazy quick, actually ;D

With the project done, I've shifted into a very different style of work. Rather than a single project where all the deadlines are self mandated (no one else is really waiting on me, the client has deadlines but I work at my pace and in the order I choose), this week was about doing lots of smaller tasks for many people.

This is something I struggled with hardcore in my first placement. I think its a big difference between proper work and work in say, retail - In retail, your manager tells you what to do and that is that. This week, I made myself available to many people and so had lots of people asking me to help them out, independently. This means that, not only do I need to prioritise the tasks, I need to communicate properly with everyone to make sure they know how I'm travelling. If Person A's task is more important than Person B's, Person B needs to know that I'll be getting to their work later - Etc, etc.

In my first placement, I found it hard to juggle work and communicate this properly. I would be hesitant to take any additional work on top of the first given task, which is not how things work. This week, I feel I did a way better job arranging things and keeping everyone happy ;D

One of my colleagues has been conducting checks on a purchase order from a client. Basically, they are buying millions of dollars worth of equipment based on documents supplied to them, we need to make sure they actually need what they are buying based on the design they have. This involved lots of work in Excel, including (finally, after not touching it for agees) getting back into VBA, writing scripts to trawl through the thousands of instruments to look for matches and stuff. Definitely don't feel like doing that manually.

A little note - Any Engineers reading this wanting to improve their employability, learn Excel. Become a wizard with it, including Macros if you can. Seriously the most broadly useful piece of software ever. I've used it in every Engineering workplace environment I've been around, used it at university, hell, I use it for AN work.

The previous intern developed a booking system for electronic software licenses using some fancy features in Outlook. It was supposed to go live last year, but for whatever reason, didn't quite get there. Updated the documentation, ran some tests and got the system going ;D

I spent the remainder of my time becoming familiar with the design for the project I'll be helping with next - This one is much bigger. The design I was involved with previously was a few dozen drawings, this one is hundreds - We're designing a system to automate operation in a big smelter. Automation is good, it reduces human error and keeps personnel away from super hot temperatures and dangerous high voltages.

This design is intense, mostly because the voltages are just so high. A little fault somewhere and you can literally reduce your circuits (and anyone near them) to ash. There's lots of use of radio and fibre-optics to reduce the amount of actual electrical connections between zones, to reduce the change of a stray high voltage getting somewhere where it shouldn't.

Anyway, I spent a solid day and a half looking over the current design, wrapping my head around it, making notes for us to use when we start making changes next week to get things working automatically. It's really cool to be given time to just understand stuff - It felt weird though, I needed to remind myself that I was working even though I wasn't necessarily producing a deliverable ;D

Lots more to write about now that my work is more varied! :)

Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 21, 2018, 12:24:51 am
Week 13

Another really busy week!!

Last week I spent a heap of time reviewing a design for an aluminium smelter. Basically, they've got a big crane 'thing' that refills all the big pots of liquid metal. Right now this is done/controlled by an operator, but they want to make it automatic - Less chance of stuff getting missed, less chance of damage, etc etc.

The crane works using a bunch of switches (relays) that turn each other on and off in the right sequence to do things in the right order. No processing, no computer - Purely hardwired, which is amazing! For me, at least - The more experienced Engineers used to do everything like that, aha. Anyway, automation requires processing, so we need to take that design and add a controller. This involves finding the electrical signals we want to bring in as inputs, and those we want to control as outputs, and wiring them up.

To do that, we need drawings of exactly what we want - That's what I spent the first couple of days doing this week. Adding red pen to the existing drawings to indicate the changes we actually want, to be done more professionally/properly by a draftsperson later.

Second half of the week, new project! This one is working with a SCADA (Supervisory Control And Data Acquisition) System - Something I've actually worked on before, exciting! These systems are how pretty much any 'plant' monitors and controls their equipment from a central location. It's essentially a run time environment, with graphics/behaviour/roles/permissions/alarms/logging developed as needed, that runs on your machine and communicates with external processors and equipment.

What I was doing was helping set up some brand spanking new machines with the right configurations for an existing SCADA system. Had to get them to talk, so lots of changing firewall settings and IP addresses and such. Did lots of modifications to the SCADA to make it work nicely on the new hardware. Set up partitions for recovery environments and backups and such. The coolest thing for me though was actually modifying the registry to completely disable Windows for the user account - So, when you log in, you don't get a Desktop and Taskbar. You get the SCADA environment, and that's it. But like, you can't just do that - What if you need to update the machine or access a backup file? So in the SCADA system, behind a password, you need to add a backdoor that manually starts the relevant processes and lets you get into Windows if you need it. Messy stuff!

I felt really good at work this week - I think because I've actually got experience working with SCADA systems, I can be more to my boss than just a "yes man." I can actually challenge his thoughts and provide a different perspective. At one stage we were discussing something and I caught myself saying, "I don't think that's right mate, I think it's actually _________," and I sort of went on autopilot then because I was too busy thinking, "Wait, what am I doing." I'm actually at the point now where I can be a member of the team, and it sort of took me by surprise, because I haven't ever had the confidence in my own work to do that yet. Really cool ;D

Question for Computer Whizzes, if any happen to be reading
I have installed a piece of software that automatically generates backup images of my C Drive at regular intervals, and stores these on a spare disk. They have also provided a disc image that is supposed to be a recovery environment. I imagine the idea is I boot into this environment if the C Drive were ever to fail, and it would give me the functionality to restore my system. However, no matter what I try, I can't get the machine to boot into the environment, whether I've burned the recovery image onto a USB or a disc (will probably eventually be its own partition on the spare disk). I've no reason to think the image is faulty, and I've every reason to believe I've screwed up something because I don't do much of this sort of stuff - Anything I might have likely stuffed?



Haven't spoken about my home-life much lately, mostly because I've settled in to the new apartment and not much is happening. I'm majorly hating the lack of daylight atm though, has made it so hard to go for a run after work or generally do anything outside.

Think I'm due for a rental inspection soon, I'm sure my tenancy agreement said after three months and it has been longer. I'm not even concerned - I left this morning for a trip back home after work, and I looked back as I walked out and thought, "Wait, does anyone live here?" Honestly could probably clean up and leave the place with all my stuff within a couple of hours  ::)
Title: Re: Jamon Being an Adult
Post by: owidjaja on April 21, 2018, 12:36:36 am
I felt really good at work this week - I think because I've actually got experience working with SCADA systems, I can be more to my boss than just a "yes man." I can actually challenge his thoughts and provide a different perspective. At one stage we were discussing something and I caught myself saying, "I don't think that's right mate, I think it's actually _________," and I sort of went on autopilot then because I was too busy thinking, "Wait, what am I doing." I'm actually at the point now where I can be a member of the team, and it sort of took me by surprise, because I haven't ever had the confidence in my own work to do that yet. Really cool ;D

Hello person who happens to be loitering around AN at obscene hours.
Haha must emphasise on the mate- the most Aussie thing I've ever heard (just read an article that Australian's aren't pronouncing Australia correctly anymore- very compelling news article from Sydney Morning Herald I lied it was ridiculous).

Haven't spoken about my home-life much lately, mostly because I've settled in to the new apartment and not much is happening. I'm majorly hating the lack of daylight atm though, has made it so hard to go for a run after work or generally do anything outside.
Yeahh, daylight savings is screwing up everything tbh, especially my cat since she asks for food one hour earlier than her usual time.
But I did see Asian dad meme pre-half yearlies of him being like: 'Daylight saving time: one extra hour for studying.' lol
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 21, 2018, 12:43:08 am
Hello person who happens to be loitering around AN at obscene hours.
Haha must emphasise on the mate- the most Aussie thing I've ever heard

It's a very 'colloquial' work environment ;)

Quote
Yeahh, daylight savings is screwing up everything tbh, especially my cat since she asks for food one hour earlier than her usual time.
But I did see Asian dad meme pre-half yearlies of him being like: 'Daylight saving time: one extra hour for studying.' lol

That's such a good meme  :o

Ironically, daylight savings time is what is breaking the time synchronisation between the machines in the SCADA network I'm working on! It's fixed now (in theory), but apparently the version they currently have is all out of whack because of daylight savings :P

Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on April 25, 2018, 11:06:23 pm
Week 14 (Days 1-3)

Public holidays rule ;)

Have spent the first half of this week continuing my work on configuring the machines for the new SCADA system. This system will be implemented in a train station in New Zealand, pretty exciting! Not a whole lot has actually happened, primarily because my boss and I have been spending 90% of our time troubleshooting stuff rather than actually doing stuff. But we hit a milestone yesterday so work should move faster now - We're at the stage where we are doing lots of tests to make sure it actually works properly when it gets to site.

I've gained a new appreciation for Windows. These computers cannot fail (at least not for an extended period), they are responsible for safety systems and security monitoring and all other sorts of important things. So, the system has lots of in built redundancy, which is just a fancy way of saying that we've got extra bits in there purely to take over if other stuff fails. It serves no function unless something breaks. Part of this is a backup disc with images of the operating system which will automatically boot into a recovery mode if the main disc fails - Which means modifying settings in the BIOS (Basic Input/Output Settings) of the board behind the operating system itself.

Basically, although I use Mac for non-work stuff - I shudder to think how I'd go trying this crap on a Mac where Apple locks you out of everything. In Windows, you can pretty much access and change anything you want to. This is great - But also like, keeps you on your toes. Gotta pay attention when you know you could potentially wreck a machine with a few stray keystrokes!
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on May 02, 2018, 10:43:04 pm
Week 14 (Days 4-5)

Bit late with this journal entry! Not much to report - Still working on configuring these SCADA machines.

Rant/Insight into Troubleshooting Process: Spent like two hours diagnosing why I couldn't get into the BIOS of one of the machines. I'd hold the F10/ESC or whatever key on startup like you were supposed to, it would make the beep like it was supposed to, then... Zilch. Blank screen. I was paranoid I'd deleted something important and that I'd need to re-download stuff from HP, etc.

I tried to stop assuming stuff. My supervisor was always super logical when he helped me troubleshoot. Stuff doesn't just happen.

So, why was just this machine doing it, not the others? What was different? All of the computers are identical and I'm trying to do the same thing. Faulty unit? Nah, brand new, what are the chances? Maybe I'll unplug all the extra networking cables to see if it is trying to remote boot or something. No, okay I'll plug them back in. What the hell is...

The monitor cable. Every other machine is a DVI cable. This is a HDMI connection. Swap it over - Yes! The HDMI drivers must be loaded as part of the Windows OS. So what I was doing was working, I just couldn't see it. Go figure.

Lesson for the Week: Nothing breaks/doesn't work for no reason. First step to fix something is to figure out why it broke ;D
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on May 14, 2018, 12:29:06 am
Weeks 15-16

Decided to lump two weeks together for this entry because there's not a whole lot to discuss!! What's happened these last two weeks?

- Finished configuring the PCs for the SCADA network
- Finished the test sheets for the bench test. Since these computers are going into a system that is in charge of emergency evacuations, monitoring dangerous equipment (etc), it needs to be extensively tested. About 50 sheets full of checkmarks, essentially saying, "Yes I push this button and yes it does this thing."
- Wrote/edited a big chunky booklet detailing how everything on the machines works and how it has changed from previous versions

Interesting story - Had a PLC (programmable logic controller) power supply break in testing. A $20,000, literally designed to never break, piece of equipment - Broke. Lovely. It was super old (like, hasn't even been made in 15 years), but these things are designed to run a PLC forever. Boss said he's never seen one just randomly die like it did.

Two cool things about this. One, the company who loaned it to us had another one to loan us. Two, since they don't make it anymore, they don't want the broken one back - So I got to crack it open and check out the PCB on the inside, try to find the fault. I didn't (as if you could, it was a maze of connections), but it was really fascinating to get a look at. I've learned a lot about more complex PCB design at uni, but have never seen more than basic, small ones. Was cool to finally see something with more complexity ;D

I've seriously gotten lazy with going for runs, but I feel it's only partially my fault - It gets dark way too quickly! Instead, I've just been doing stuff in my apartment that I can. Super stupid circuit I came up with the other night because it was raining and dark and I was feeling so unproductive having not moved around a bit:

- Run upstairs
- 10 Push Ups
- Run downstairs
- 10 sit ups
- Repeat all that twenty times

Really should have anticipated this issue and bought some weights or something. Might make a trip to Kmart this week, find something to actually make exercising in this tiny apartment somewhat possible. I could also join a gym, but given I'm only here another two months, probably a bit late :P

Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on May 28, 2018, 11:22:49 pm
Weeks 17-18

Another two week update! This one was less of an active decision and more of a, "Crap, I haven't journaled yet," sory of thing ;)

So these two weeks have been spent working on another SCADA project. Same sort of stuff as before, but new project. This one is for a big aluminium smelter. They want to automate (partially, you always need some human input when dealing with huge vats of molten metal I guess, aha) the process of filling up their pots with the different raw materials. For this, we've grabbed signals from some key points in their electrical circuits that will tell us useful data - We then process this to send signals to other parts of the equipment. Essentially, we are taking what used to be a manual switch, and sticking a controller in there without adding too much additional circuitry. However, we still need to monitor the process, so this SCADA system will basically be displaying diagnostics for all 840 pots in their site, and other info too. All this also needs to get logged, and cross checked - Gets messy.

It has been an interesting project to sink my teeth into - Primarily because it's gotten me doing a tonne more programming. I've been writing a lot of Cicode, the programming language behind the SCADA software itself (which I've been told bares resemblance to Pascal as a language). It's mostly simple stuff in terms of programming concepts - Populating arrays, comparing values, etc. It's just that because it is with live data from the field, you've got to do all this conditioning and be really clever with how you handle it. Additionally, it's a unique situation because we are guaranteed to lose communication with our controllers in this project. They communicate via radio and sometimes they just get in the wrong spot. So, we need to be careful that we let the correct failures go without an issue, but still catch errors when they happen at the wrong time. Interesting stuff.

I've also done some stuff with SQL (which I've never touched, so really enjoyed that). Also doing a bit in VBA - Namely, writing some macros to automate the insertion of data into the SCADA software. I'm very glad this is possible - I didn't fancy entering the data for about 17,000 different tags by hand. Automation rules.
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on June 06, 2018, 11:33:21 pm
Weeks 19 (In New Zealand!)

Exciting update this time!! Didn't want to mention it earlier because it was still in flux, but I spent this week (last week at time of writing) in New Zealand with my supervisor, commissioning/installing the new SCADA PCs I had been working on! This was a really cool chance to see my work actually end up as something used in the real world.

We spent Monday travelling and had meetings and simple setup on Tuesday. We'd shipped the PCs from our office so needed to make sure they hadn't been damaged in transit. We ran some checks on their network to make sure nothing would clash with our new PCs when they were switched on. Took backups of their existing system, just in case.

Wednesday morning, up at 3am (1am Sydney time, erghhh...) to be at the train station to swap over to the new PCs before the station opens. Can't swap over with people there, just in case something weird happens. Like, we were changing the PCs that interface with the stations control systems, not the controllers themselves. So realistically, even with no PCs at all, station would run fine. But have to be safe - So we worked from 4am to get the station ready for a 5:30 open.

Thankfully, it all went really smoothly. Seeing green lights starting to pop up on our screens was a huge rush of relief.

Thus began the testing. We did about 8 hours of it on Wednesday, then a bit more on Thursday. Have to satisfy the client, and ourselves, that the system works perfectly. Especially important here, because if something goes wrong, it's an international trip to get over there to help.

Thursday night/Friday morning was emergency tests (that is, testing our systems capability in emergency scenarios). This one was done late at night (tests started at midnight). We needed to tell the Emergency services about it, just in case we accidentally called them during our simulations (the system is designed to call automatically, but we unplugged that connection before we started). Again, all went really smoothly - Managed to be back in the hotel room and asleep by about 3am. Friday was lots of small little fixes. Pop ups appearing in the wrong spot, getting their printer working on our new network (way more complicated than it should have been, go figure, the thing that takes the most time is a bloody HP printer lol).

All in all, it was a really incredible experience. It taught me a lot about how Engineers work with operators, the people who actually use their designs and equipment. Really, they are the experts. For example, at one stage I was disabling some alarms and it was taking ages to look each one up in the database. My supervisor suggested, "Just ask ______ (operator)". She knew exactly what I needed straight away - This tiny little detail of this huge system and she just knew it, like that. Ultimately, the people who use your systems are the ones who know it best - Which makes them hugely valuable when you are installing and (particularly) troubleshooting. You can't look 'down' on the people you are designing for, they probably know your stuff better than you do :)

Exhausting week - Crashed for 12 hours on Saturday night. We're at the tail end of the placement now though - 5 weeks left! It's flown by!
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on June 12, 2018, 11:51:05 pm
Week 20

A much shorter and less exciting update than last week.

We're in the awkward spot now where I don't have long enough left to start a new proper project, but five weeks is still enough time for me to be decently useful. Thankfully, I've found a new project!

First though, I did some tidy up work on the SCADA System we installed in New Zealand last week (paperwork and such), and did some additional configuration for the other SCADA network I touched up in the meantime. That second SCADA system is now done as well, and I helped demo it to the client on the Friday (well, I was there to make sure it didn't break ;)).

The new project has me doing some programming in Visual Basic to develop some new business management systems. Essentially, the accounting/financial software package that the company uses is pretty... Bad. My supervisor said something to the effect of, "If we designed this we'd be out of a job really quick."

So essentially, the approach is to minimise the time we spend using this package. Record the data in there and do the bits it needs to do, then export the data for viewing and actually working with it. I'm designing that - Mostly just a series of Excel sheets with some nifty little VBA macros to do some parsing and filtering. A little bit of work in Visual Studio to develop an actual interface. This is stuff I'm reasonably comfortable with, having done a fair bit of it at previous placements and at uni, but definitely a cool design challenge nonetheless!
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on June 19, 2018, 11:30:57 pm
Week 21

Work continues on these new business management systems. I'm working more closely with a colleague now (a UNSW grad, actually!) and we're starting to make things a bit more sophisticated, getting rid of some bugs, tidying up the actual front end interface rather than the back-end functionality. The tool I've designed is for financial reporting and forecasting; the next step is to have that interface with a bid management system.

Not a whole lot to talk about really, think I'll be a bit of a code monkey these last few weeks, which is certainly fine by me ;)

Starting to do little bits of pack up at my apartment. I've been counting the food I have and only buying enough to get me through exactly to the end of my placement. I've got like half a tub of ground coffee and way too many cans of baked beans, though. Down to my last packet of razorblades, so that should time just about right. Wow, I'm really boring hey  8)

Kind of crazy that it's all wrapping up to be honest - It's gone really quick!
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on June 26, 2018, 10:08:42 pm
Week 22

(sorry in advance for the short update)

So much code, so much wow.

Essentially sums up my week! Have done lots of coding and still have lots of coding to do before I finish up in two weeks time. With so little time left, I have been extra mindful (and I like to think I'm mindful of this anyway) of writing really maintainable, easy-to-understand code so that it can be taken over by someone else if it needs to be. That said, my aim is to be finished before I leave!!

Right now I'm working with:

- A VB.Net application
- An Access database
- Various spreadsheets each with macros designed to interface with the database and the application

So lots of juggling balls, developing each in parallel because they are all fairly dependent on each other. Enjoying myself immensely! :)
Title: Re: Jamon Being an Adult
Post by: jamonwindeyer on July 09, 2018, 01:22:21 am
Week 23-24

I have officially finished my first 6-month placement! ;D

The last few weeks were super busy, cramming code to get the tools I was developing to a natural passover point. This got a bit tough at times because there were a lot of last minute changes necessitated by external stuff, but I worked hard and I'm mostly happy with what got handed over (and I think the managers involved were as well!)

Also did a presentation on my placement to the Engineering team, which I always feel weird about - Like, I'm just the intern, I've got nothing informative to tell these experienced engineers ;) but it went well and it was so crazy to see everything I'd worked on in one spot, it was a lot!

Overall, I learned so much and am definitely a much stronger engineer now than I was 6 months ago. It was sad to say goodbye to the team, but looking forward to the next chapter (and a new journal!) ;D I've got a few weeks off now (including AN NSW lectures!), keen to refresh the batteries :)



In terms of rental life, the unit is mostly packed up - I go back this week to hand over the keys and do the final clean of the place. It was cool having the experience of living by myself, but I'm beyond excited to be back with my family and my now fiancé  ;D ;D ;D ;D