Hi, I was wondering if we need to know the process of *thermal (steam) cracking* and *catalytic cracking* from the production of materials topic.
Thanks
Hi,
I would definitely know both as they are the two methods used to break long-chained hydrocarbons into smaller chains. i would also recommend a chemical equation as an example for both of these methods.
Here is a summary for both to help you

Catalytic Cracking (carried out in absence of air and pressures somewhat above atmospheric):
The heavy crude oil is heated in the presence of a catalyst composed of a zeolite (crystalline aluminium silicate).
Hydrogen atoms are removed from the hydrocarbons onto the catalyst’s surface. The positive hydrocarbon ion that forms undergoes further reactions leading to the formation of the final products: one alkane of shorter chain length (used for petrol) and one small alkene, until the desired product such as ethylene is created.
Thermal cracking:
2. Thermal cracking (in the Naphtha- fraction)
It is a non-catalytic process in which a mixture of alkanes with steam passes through very hot metal tubes and at just above atmospheric pressure. Long pyrolysis coils are used to heat the hydrocarbon feedstocks and steam to about 750–900C inside the furnace
There are three main steps in the process:
a) Initiation:
Free radicals are produced when the hydrocarbon chains are split into fragments at high temperatures. These radicals are reactive, as they have an unpaired electron.
E.g. Decane is split into two carbon chains: 2 penty radicals (C5H11•)
C10H22 --> 2C5H11•
b) Propagation:
The free radicals decompose to produce smaller free radicals and release alkenes such as ethylene.
E.g. Each penty radical decomposes into a propyl radical (C3H7•) and ethylene
C5H11• --> C3H7• + C6H14
c) Termination:
Hydrocarbon molecules can reform when free radicals react with other free radicals. These hydrocarbons can be recycled for further cracking
E.g. The two propyl radicals formed in the propagation process undergo termination to form hexane and this hydrocarbon can be recycled for further cracking
2C3H7• --> C6H14
For thermal cracking its best to create a flowchart to help you to remember the process